Technical guide

Choosing a magnet grade

Most magnet failures are not strength failures — they are temperature failures. Here is how we pick material and grade before we ever pick a size.

1. Start with temperature, not strength

Neodymium loses coercivity as it heats. Past the grade's rated limit the loss becomes irreversible — cool it back down and the field does not come back. Rate the magnet for the hottest steady-state temperature it sees inside the assembly, then add margin for the working point of your magnetic circuit. Thin magnets in open circuits demagnetize sooner than thick magnets in closed loops at the same temperature.

2. Read the grade code

For neodymium the number is maximum energy product in MGOe — how much field you get per unit of volume. The letter suffix is intrinsic coercivity, which is really a temperature rating.

SuffixMax operating tempTypical use
(none)176°F / 80°CRoom-temperature holding, consumer devices
M212°F / 100°CWarm electronics, light-duty motors
H248°F / 120°CAutomotive underhood, pumps
SH302°F / 150°CTraction motors, generators, sensors in heat
UH356°F / 180°CDownhole tooling, heavy industrial actuation
EH392°F / 200°CExtreme continuous duty

3. Compare the materials we stock

GradeMaterialEnergyMax tempNotes
N40Neodymium40 MGOe176°F / 80°CCost-efficient general purpose
N42Neodymium42 MGOe176°F / 80°CMost common stock grade
N45Neodymium45 MGOe176°F / 80°CHigher flux, same envelope
N52Neodymium52 MGOe176°F / 80°CMaximum strength per volume
N42SHNeodymium42 MGOe302°F / 150°CHigh coercivity, hot service
N45SHNeodymium45 MGOe302°F / 150°COur high-temp workhorse
Sm2Co17Samarium Cobalt24–32 MGOe550°F / 288°CThermally stable, corrosion resistant
Ceramic Grade 8Ferrite3.5 MGOe480°F / 250°CLow cost, high volume

4. Neodymium or samarium cobalt?

Choose neodymium when

  • · You need maximum field in minimum volume
  • · Operating temperature stays under 300°F
  • · Cost per gauss matters
  • · A plated surface is acceptable

Choose samarium cobalt when

  • · Service temperature exceeds 300°F, up to 550°F
  • · Field must stay stable across a wide temperature swing
  • · The part sees moisture, salt or chemicals unplated
  • · Long-term drift must be minimal (RF, instruments)

5. Coatings

Neodymium corrodes if left bare, so it is plated. Nickel-copper-nickel is the default: hard, shiny, good for most indoor and sealed applications. Epoxy over nickel adds salt-spray life. Parylene and PTFE suit medical and food contact. Zinc is economical but softer. Samarium cobalt and ceramic are inherently corrosion resistant and normally ship uncoated.

6. Pull force is a system property

Published pull force assumes a thick, flat, clean mild steel plate in direct contact. Add a 0.010" air gap, a thin target, paint, or a lateral load and real-world holding drops fast — often by half. Tell us the target thickness and the working gap and we will calculate the force you will actually see.

Not sure which grade fits?

Send the operating temperature, geometry and the field or force you need. We will specify the grade and quote it — call 574-633-0061 or send it in writing.